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Control Systems and Remote Monitoring Support

Control System life extension

Cost effective option

Upgrades and retrofits

Tailored turnkey solutions

Remote monitoring

Trouble shooting support

Extend the operational life of existing Rustronic MKII control system

Gas Turbine Services appreciates that upgrading your existing Rustronic MKII Control System is not always economically viable so has developed capabilities to offer support for this system through the remainder of your plant’s lifetime.

Life extension of Rustronic MKII

GTS can offer life extension of your Rustronic MKII control system by providing:

  • Site surveys and Health checks of existing systems
  • Testing of existing cards, repairs, exchanges and re-certification
  • Remote monitoring and onsite trouble shooting
Controls card

Rustronic MKII improvements

Improvements available to achieve the functionality of PLC systems:

  • Upgrade HMI touch screens to modern standards 
  • Upgrade ISM to solid state devices to improve storage/control of software
  • Improved communication, management and interrogation of the system
  • Updated screens to incorporate client specific information
  • Plug and play upgrades to sub-systems increasing reliability and functionality
Control card

Control system upgrades & retrofits

If the operator requires complete Control System Upgrades and Retrofits, GTS ICE control solutions are designed specifically for the Upgrade and Retrofit of SGT / Ruston Gas Turbine controls and are easily adapted to site specific requirements.

Key features

Allen Bradley PLC Hardware:

  • Interfaces to the existing field devices

GTS ICE PLC Softwares:

  • Proven PLC software with excess of 150,000 turbine running hours on installed systems
  • Existing sequencing and protection functionality will be replicated
  • Enhancements will be implemented, and the software modified to incorporate any other changes to the fire and gas, VGV, vibration and fuel systems
  • PLC programming utilises ladder logic and structured text
  • Various security features prevent unauthorised modifications

GTS ICE HMI:

  • Interfaces directly with the Allen Bradley PLC without the need for RSLinx
  • Clearer display with more data accessible with 4 mimics per page on the TCM screen (17”) and 6 mimics per page on a widescreen desktop HMI screen (26”)
  • The HMI PC can act as a remote monitoring server
  • Digital Output Forcing
  • Full access to PLC parameters
  • Additional HMI PC’s can be set up easily without significant license costs

Vibration Monitoring Upgrade:

  • Utilises either Bently Nevada 3500, Allen Bradley XM or Sensonics vibration monitoring hardware

Incorporate Other Upgrades:

  • The new control system can work without needing to change any existing field devices
  • Alternatively, the new control system (PLC hardware and software) simplifies the upgrade of other key equipment such as the Gas Fuel Valve, Liquid Fuel Valve, VGV and Fire and Gas system. Such upgrades can be carried out at the same time as the control system change or later if more convenient

Bespoke remote monitoring options are available tailored to your specific requirements. For further information please contact us.

Control panel